


Magico High-End Speaker Large Casting Conversion
The Challenge:
A high-end speaker manufacturer wants to improve aesthetics, cost, and audio performance on one of their large speaker lines. How can we convert a large, complex aluminum sheet metal and tubing weldment assembly into two large castings?
The Solution:
We developed two cast parts and casting tooling for the design using CAD engineering. Our precision CNC machining capabilities create wood tooling for patterns and core boxes in the final product. We used 535 aluminum alloys to deliver high elongation properties. Any additional parts are machined and painted for completion. The speaker is built in two parts for clearance to pass through doors and assemble on location.
The Results:
The aesthetics, sound quality, and cost-effectiveness improved with a custom casting solution. We could machine casting tooling from wooden materials, complete the painted horn, and finish speaker units, both front and rear, together.
Contact Pentz Cast Solutions for Speaker Molding
With decades of industry expertise, Pentz Cast Solutions offers casting solutions to various markets. Our team of experts works with you to produce a custom solution to your exact specifications, engineering and building components based on your application requirements. Using the latest technology and superior capabilities, we take on challenging projects for complex and intricate castings, taking them from prototype to production for an ideal solution.
Contact us for more information on our casting conversion capabilities or request a quote to begin.

