Locomotive Electronics Case Automated Mold Casting CNC Machined

20 Pound CNC Machined Locomotive Electronic Case Casting

30,000 Locomotives to Date

Positive Train Control

The Challenge:

Our team was approached for a large project that requires casting engineering, prototyping, casting tooling production, and machining. This project also needs to address government regulations, schedules of 5 railroads, and logistics. How can we build 25,000 rugged positive train control electronic enclosures for locomotives across North America?

The Solution:

Collaborating with stakeholders, we identified key requirements and the best methods to achieve results that exceeded expectations. We started by re-engineering cast aluminum electronics cases to determine working design constraints. Tooling for the Sinto automated precision molding system was CAD designed and then machined for scalable production of the positive train controls. Our team used two horizontal CNC Haas EC 400 Pallet Bool and Haas EC 500 to build castings and CNC-machined parts simultaneously.

The Results:

The positive train control system was built to exact specifications and according to the desired schedules using automated molding and precision machining expertise.

Contact Us for Aluminum Casting Solutions for Large-Scale Industries

Pentz Cast Solutions works in collaboration with you to develop high-quality casting solutions that meet your exact specifications. Engineering and building components based on your requirements, we leverage decades of industry expertise and the latest technology for superior castings under challenging constraints and tight turnarounds. Our capabilities take your desired castings from prototype to production for results that exceed your requirements.

Contact Pentz Cast Solutions to discuss casting solutions for your large-scale projects or request a quote to begin.

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