Precor Commercial Exercise Equipment

Automated Molded Casting with Cast in Steel Insert Exercise Equipment

Automated Mold with Steel Insert Cast in Assembly Welded with Extrusion

Exercise Equipment Permanent Mold Tooling with Cast in Steel Inserts

PM Casting Tree with Cast in Machined Steel Inserts

Automated Casting with Steel Insert Cast in and Welded Assembly

Precor Exercise Machine

The Challenge:

Built by another vendor, an exercise machine is experiencing structural issues. How can we re-engineer the product for improved casting strength and complete the project with a tight turnaround?

The Solution:

By using CAD re-engineering, we created new parts with steel inserts for added durability and manufactured tooling with precision CNC machining. We produced high-quality castings in large volumes using our automated sand molding capabilities with a shell core. To meet the customer’s demand for reliable, high-strength components in a tight timeline, we had to develop tooling and production components quickly. Our team built permanent mold tooling to support mass production of the castings, which streamlined manufacturing and ensured consistent quality. Through our focus on automation and precision, we reduced lead times while maintaining high strength and reliability standards.

The Results:

Our team provided a casting solution that allowed the client to quickly resume manufacturing. With this re-engineered machine, automated production and cast-in steel inserts were successfully translated to high-volume production and shipped with zero problems.

Contact Pentz Cast Solutions for Automated Sand Casting & Precision Machining

Pentz Cast Solutions is a precision casting manufacturer with high-volume production abilities for various industries. With our full suite of capabilities, we can take your project from prototype to production with solutions designed to meet your specifications and exceed your expectations. Our in-house team of engineers and manufacturers leverage the latest technology to produce high-quality castings that match application requirements.

Contact us with your questions or request a quote to start your project.

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